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Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor

Received: 30 September 2023    Accepted: 24 October 2023    Published: 9 November 2023
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Abstract

In the present study, solid state fermentation (SSF) was evaluated using a novel PolyHIPE Polymer (PHP) matrix. This matrix was developed with an approach to improve the production of antibiotics. For the production of the matrix, a batch reactor was operated with a mixing speed of 300 rpm at differents mixing times (5, 10, 15 min) as a consequence, differents pores sizes was Obtained (55, 39, 19 μm) with a sulfonated/neutralized surface chemistry. After functionalization and purification, the matrix was placed in a fixed-bed micro-reactor, designed specifically for this project; which had 16 fixed beds for the production of antibiotics in the solid state using a model filamentous bacteria Streptomyces coelicolor A3(2). The growth conditions such as the size of the pores of the matrix, were investigated in relation to the growth time (From 0 to 168 hours), and two extracts were produced, Prodigiosin a member of the family of red pigment tripyrrol and Actinorhodin a benzoisochromoquinone dimeric antibiotic that belongs to a class of aromatic polykets. The concentration of the extracted antibiotics and their activities were examined by the disc diffusion method. The two compounds produced were tested against microbial strains (Bacillus subtilis, Staphylococcus aureus, Escherichia coli, Pseudomonas fluorescens, and Penicillium notatum) and the inhibition effects were measured. The results concluded that the highest specific production rate of prodigiosin (3.02 μmol ml-1h-1) and actinorhodin (26.08 μmol ml-1h-1), was achieved within the PHP matrix, with pore sizes of 39 μm and 19 μm in diameter respectively. On the other hand, the assay revealed a larger inhibition halo (diameter in mm) that was observed in the plate inoculated with DSM 10 strains (Bacillus subtilis), inhibited by Prodigiosin extract.

Published in American Journal of Chemical Engineering (Volume 11, Issue 4)
DOI 10.11648/j.ajche.20231104.11
Page(s) 64-74
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

PolyHIPE Polymer (PHP), Solid State Fermentation (SSF), Streptomyces coelicolor A3(2) Prodigiosin, Actinorhodin, Antimicrobial Screening

References
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  • APA Style

    Victor, T. M. M., Glassey, J., Kamps, K., Ward, A. C. (2023). Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor. American Journal of Chemical Engineering, 11(4), 64-74. https://doi.org/10.11648/j.ajche.20231104.11

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    ACS Style

    Victor, T. M. M.; Glassey, J.; Kamps, K.; Ward, A. C. Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor. Am. J. Chem. Eng. 2023, 11(4), 64-74. doi: 10.11648/j.ajche.20231104.11

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    AMA Style

    Victor TMM, Glassey J, Kamps K, Ward AC. Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor. Am J Chem Eng. 2023;11(4):64-74. doi: 10.11648/j.ajche.20231104.11

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  • @article{10.11648/j.ajche.20231104.11,
      author = {Teresa Matoso Manguangua Victor and Jarka Glassey and Kristie Kamps and Alan Claude Ward},
      title = {Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor},
      journal = {American Journal of Chemical Engineering},
      volume = {11},
      number = {4},
      pages = {64-74},
      doi = {10.11648/j.ajche.20231104.11},
      url = {https://doi.org/10.11648/j.ajche.20231104.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajche.20231104.11},
      abstract = {In the present study, solid state fermentation (SSF) was evaluated using a novel PolyHIPE Polymer (PHP) matrix. This matrix was developed with an approach to improve the production of antibiotics. For the production of the matrix, a batch reactor was operated with a mixing speed of 300 rpm at differents mixing times (5, 10, 15 min) as a consequence, differents pores sizes was Obtained (55, 39, 19 μm) with a sulfonated/neutralized surface chemistry. After functionalization and purification, the matrix was placed in a fixed-bed micro-reactor, designed specifically for this project; which had 16 fixed beds for the production of antibiotics in the solid state using a model filamentous bacteria Streptomyces coelicolor A3(2). The growth conditions such as the size of the pores of the matrix, were investigated in relation to the growth time (From 0 to 168 hours), and two extracts were produced, Prodigiosin a member of the family of red pigment tripyrrol and Actinorhodin a benzoisochromoquinone dimeric antibiotic that belongs to a class of aromatic polykets. The concentration of the extracted antibiotics and their activities were examined by the disc diffusion method. The two compounds produced were tested against microbial strains (Bacillus subtilis, Staphylococcus aureus, Escherichia coli, Pseudomonas fluorescens, and Penicillium notatum) and the inhibition effects were measured. The results concluded that the highest specific production rate of prodigiosin (3.02 μmol ml-1h-1) and actinorhodin (26.08 μmol ml-1h-1), was achieved within the PHP matrix, with pore sizes of 39 μm and 19 μm in diameter respectively. On the other hand, the assay revealed a larger inhibition halo (diameter in mm) that was observed in the plate inoculated with DSM 10 strains (Bacillus subtilis), inhibited by Prodigiosin extract.
    },
     year = {2023}
    }
    

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  • TY  - JOUR
    T1  - Antibiotic Production Through Solid-State Fermentation Under a Novel Fixed-Bed Micro-Reactor
    AU  - Teresa Matoso Manguangua Victor
    AU  - Jarka Glassey
    AU  - Kristie Kamps
    AU  - Alan Claude Ward
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    N1  - https://doi.org/10.11648/j.ajche.20231104.11
    DO  - 10.11648/j.ajche.20231104.11
    T2  - American Journal of Chemical Engineering
    JF  - American Journal of Chemical Engineering
    JO  - American Journal of Chemical Engineering
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    EP  - 74
    PB  - Science Publishing Group
    SN  - 2330-8613
    UR  - https://doi.org/10.11648/j.ajche.20231104.11
    AB  - In the present study, solid state fermentation (SSF) was evaluated using a novel PolyHIPE Polymer (PHP) matrix. This matrix was developed with an approach to improve the production of antibiotics. For the production of the matrix, a batch reactor was operated with a mixing speed of 300 rpm at differents mixing times (5, 10, 15 min) as a consequence, differents pores sizes was Obtained (55, 39, 19 μm) with a sulfonated/neutralized surface chemistry. After functionalization and purification, the matrix was placed in a fixed-bed micro-reactor, designed specifically for this project; which had 16 fixed beds for the production of antibiotics in the solid state using a model filamentous bacteria Streptomyces coelicolor A3(2). The growth conditions such as the size of the pores of the matrix, were investigated in relation to the growth time (From 0 to 168 hours), and two extracts were produced, Prodigiosin a member of the family of red pigment tripyrrol and Actinorhodin a benzoisochromoquinone dimeric antibiotic that belongs to a class of aromatic polykets. The concentration of the extracted antibiotics and their activities were examined by the disc diffusion method. The two compounds produced were tested against microbial strains (Bacillus subtilis, Staphylococcus aureus, Escherichia coli, Pseudomonas fluorescens, and Penicillium notatum) and the inhibition effects were measured. The results concluded that the highest specific production rate of prodigiosin (3.02 μmol ml-1h-1) and actinorhodin (26.08 μmol ml-1h-1), was achieved within the PHP matrix, with pore sizes of 39 μm and 19 μm in diameter respectively. On the other hand, the assay revealed a larger inhibition halo (diameter in mm) that was observed in the plate inoculated with DSM 10 strains (Bacillus subtilis), inhibited by Prodigiosin extract.
    
    VL  - 11
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Author Information
  • Department of Engineering and Technology, Instituto Superior Politécnico de Tecnologías y Ciencias, (ISPTEC), Luanda, Angola; School of Chemical Engineering and Advanced Materials, Newcastle University, Newcastle Upon Tyne, United Kingdom

  • School of Chemical Engineering and Advanced Materials, Newcastle University, Newcastle Upon Tyne, United Kingdom

  • Department of Medicine, University of South Florida, Florida, USA

  • School of Biology and Psychology, Newcastle University, Newcastle Upon Tyne, United Kingdom

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