| Peer-Reviewed

Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle

Received: 8 March 2023    Accepted: 27 March 2023    Published: 13 April 2023
Views:       Downloads:
Abstract

Air duct in the inlet of the cooling fan is often used in EV (electrical vehicle) due to the usage of AGS (active grille system) and profile. It often leads to the unexpected noise of the cooling fan, the overall level and the BPF (blade pass frequency) noise becomes much worse than before significantly. The experimental results shown that the boundary conditions of the cooling fan affect the noise sensitively. So, the whole engine room CAE model is set up to apply the Computational Fluid Dynamics (CFD) and the Computational Aero Acoustics (CAA). Thus, the CFD and CAA synthesis methods are used to predict the fan noise. After theoretical analysis, it is found that the fan shroud is the most sensitive area which significantly affect the BPF noise. Then different shroud proposals are applied to find the best solutions for the BPF noise, The CAA results shown that the BPF frequency peak of the interior noise reduces 5dB (A) for the best shroud case. Then the best proposal one is manufactured and assembled in EV to validate the effects. The Noise in the EV also cut down in 5-8 dB (A). The Experimental and CAE synthesis method for the whole engine room analysis is confirmed to be useful to solve the cooling FAN BPF noise issue. According to the above researches the cooling FAN NVH design rules are drawn and used in EV NVH design.

Published in International Journal of Mechanical Engineering and Applications (Volume 11, Issue 2)
DOI 10.11648/j.ijmea.20231102.13
Page(s) 54-59
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

EV, Cooling FAN, Blade Pass Frequency (BPF) Noise, CFD, CAA

References
[1] Quinlan D. A., Bent P. H.: High Frequency Noise Generation in Small Axial Flow Fans, Journal of Sound and Vibration, No. 02, 1998, 177-204.
[2] Bianchi S., Corsini A., and Sheard A. G.: Experimental Characterisation of the Far-Field Noise in Axial Fans Fitted with Shaped Tip End-Plates, ISRN Mechanical Engineering, Vol. 102, 2012, 01-09.
[3] Ouyang. H., Li Y., Du Z. H., et al.: Experimental Study on Aerodynamic and Aero Acoustic Performance of Low Blades, Journal of Aerospace Power, vol. 21, No. 04, 2006, 668-674.
[4] Jin G. Y., Ouyang. H., et al.: Research of Aerodynamic Noise Source in Tip Region of Axial Fans with Circumferential Skewed Blades at Off-Design Conditions, Journal of Shanghai Jiaotong University, vol. 45, No. 06, 2011, 345-349.
[5] Sutliff D. L., Tweedt D. L., and Fite B. E.: Low Speed Fan Noise Reduction with Trailing Edge Blowing, Glenn Research Center, Cleverland, Ohio, 2002.
[6] Woodward R. P., Fite E. B., and Podboy G. G.: Noise Benefits of Rotor Trailing Edge Blowing for a Model Turbofan, Glenn Research Center, Cleverland, Ohio, 2007.
[7] Avinash, D., Shankar, M., Maller, R., and Ravindran, V., “Reduction of Aero-Acoustics Tonal Noise for a Tractor Cooling Fan,” SAE Technical Paper 2021-26-0299, 2021, doi: 10.4271/2021-26-0299.
[8] Teymourpour, Sh., Mahdavi-Vala, A., Yadegari, M., Kia, S. et al., “Engineering Approach for Noise Reduction for Automotive Radiator Cooling Fan: A Case Study,” SAE Technical Paper 2020-01-5085, 2020, doi: 10.4271/2020-01-5085.
[9] Karlsson, M. and Etemad, S., “Installation Effects on the Flow Generated Noise from Automotive Electrical Cooling Fans,” SAE Technical Paper 2020-01-1516, 2020, doi: 10.4271/2020-01-1516.
[10] Fares, O., Weng, C., Zackrisson, L., Yao, H. et al., “Numerical Investigation of Narrow-Band Noise Generation by Automotive Cooling Fans,” SAE Technical Paper 2020-01-1513, 2020, doi: 10.4271/2020-01-1513.
[11] Tare, K., Mukherjee, U., and Vaidya, R., "Design Optimization of Automotive Radiator Cooling Module Fan of Passenger Vehicle for Effective Noise Management Using CFD Technique," SAE Technical Paper 2017-26-0183, 2017, doi: 10.4271/2017-26- 0183.
[12] Kuthada, T., Wittmeier, F., Bock, B., Schoenleber, C. et al., "The Effects of Cooling Air on the Flow Field around a Vehicle," SAE Int. J. Passeng. Cars - Mech. Syst. 9 (2): 2016, doi: 10.4271/2016-01-1603.
[13] Karim, A., Mehravaran, M., Lizotte, B., Miazgowicz, K. et al., "Computational Aero-Acoustics Simulation of Automotive Radiator Fan Noise," SAE Int. J. Engines 8 (4): 2015, doi: 10.4271/2015-01-1657.
[14] Yoshida, K., Semura, J., Kohri, I., and Kato, Y., "Reduction of the BPF Noise Radiated from an Engine Cooling Fan," SAE Technical Paper 2014-01-0631, 2014, doi: 10.4271/2014-01-0631.
[15] Ffowcs Williams, J. E. and Hawkings, D. L., “Sound Generation by Turbulence and Surfaces in Arbitrary Motion,” Philosophical Transactions of the Royal Society (A) 264 (1969): 321-342.
Cite This Article
  • APA Style

    Chuanxue Duan, Wei Qian. (2023). Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle. International Journal of Mechanical Engineering and Applications, 11(2), 54-59. https://doi.org/10.11648/j.ijmea.20231102.13

    Copy | Download

    ACS Style

    Chuanxue Duan; Wei Qian. Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle. Int. J. Mech. Eng. Appl. 2023, 11(2), 54-59. doi: 10.11648/j.ijmea.20231102.13

    Copy | Download

    AMA Style

    Chuanxue Duan, Wei Qian. Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle. Int J Mech Eng Appl. 2023;11(2):54-59. doi: 10.11648/j.ijmea.20231102.13

    Copy | Download

  • @article{10.11648/j.ijmea.20231102.13,
      author = {Chuanxue Duan and Wei Qian},
      title = {Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle},
      journal = {International Journal of Mechanical Engineering and Applications},
      volume = {11},
      number = {2},
      pages = {54-59},
      doi = {10.11648/j.ijmea.20231102.13},
      url = {https://doi.org/10.11648/j.ijmea.20231102.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20231102.13},
      abstract = {Air duct in the inlet of the cooling fan is often used in EV (electrical vehicle) due to the usage of AGS (active grille system) and profile. It often leads to the unexpected noise of the cooling fan, the overall level and the BPF (blade pass frequency) noise becomes much worse than before significantly. The experimental results shown that the boundary conditions of the cooling fan affect the noise sensitively. So, the whole engine room CAE model is set up to apply the Computational Fluid Dynamics (CFD) and the Computational Aero Acoustics (CAA). Thus, the CFD and CAA synthesis methods are used to predict the fan noise. After theoretical analysis, it is found that the fan shroud is the most sensitive area which significantly affect the BPF noise. Then different shroud proposals are applied to find the best solutions for the BPF noise, The CAA results shown that the BPF frequency peak of the interior noise reduces 5dB (A) for the best shroud case. Then the best proposal one is manufactured and assembled in EV to validate the effects. The Noise in the EV also cut down in 5-8 dB (A). The Experimental and CAE synthesis method for the whole engine room analysis is confirmed to be useful to solve the cooling FAN BPF noise issue. According to the above researches the cooling FAN NVH design rules are drawn and used in EV NVH design.},
     year = {2023}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Reduce the Cooling FAN Blade Pass Frequency Noise in Electrical Vehicle
    AU  - Chuanxue Duan
    AU  - Wei Qian
    Y1  - 2023/04/13
    PY  - 2023
    N1  - https://doi.org/10.11648/j.ijmea.20231102.13
    DO  - 10.11648/j.ijmea.20231102.13
    T2  - International Journal of Mechanical Engineering and Applications
    JF  - International Journal of Mechanical Engineering and Applications
    JO  - International Journal of Mechanical Engineering and Applications
    SP  - 54
    EP  - 59
    PB  - Science Publishing Group
    SN  - 2330-0248
    UR  - https://doi.org/10.11648/j.ijmea.20231102.13
    AB  - Air duct in the inlet of the cooling fan is often used in EV (electrical vehicle) due to the usage of AGS (active grille system) and profile. It often leads to the unexpected noise of the cooling fan, the overall level and the BPF (blade pass frequency) noise becomes much worse than before significantly. The experimental results shown that the boundary conditions of the cooling fan affect the noise sensitively. So, the whole engine room CAE model is set up to apply the Computational Fluid Dynamics (CFD) and the Computational Aero Acoustics (CAA). Thus, the CFD and CAA synthesis methods are used to predict the fan noise. After theoretical analysis, it is found that the fan shroud is the most sensitive area which significantly affect the BPF noise. Then different shroud proposals are applied to find the best solutions for the BPF noise, The CAA results shown that the BPF frequency peak of the interior noise reduces 5dB (A) for the best shroud case. Then the best proposal one is manufactured and assembled in EV to validate the effects. The Noise in the EV also cut down in 5-8 dB (A). The Experimental and CAE synthesis method for the whole engine room analysis is confirmed to be useful to solve the cooling FAN BPF noise issue. According to the above researches the cooling FAN NVH design rules are drawn and used in EV NVH design.
    VL  - 11
    IS  - 2
    ER  - 

    Copy | Download

Author Information
  • Geely Automobile Research Institute (Ningbo) Co., Ltd, Hangzhou Bay, Ningbo, China

  • Geely Automobile Research Institute (Ningbo) Co., Ltd, Hangzhou Bay, Ningbo, China

  • Sections