| Peer-Reviewed

Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors

Received: 28 May 2017     Accepted: 31 July 2017     Published: 22 August 2017
Views:       Downloads:
Abstract

Combustion characteristics and stability of premixed methane-air mixtures in catalytic microreactors are studied numerically, using a two-dimensional computational fluid dynamics model with detailed chemistry and multicomponent transport. In order to understand how to design microreactors with enhanced stability and robustness, the reaction and transport of methane-air mixtures are studied, and the role of operating conditions is evaluated. The primary focus is on computational fluid dynamics as a means of understanding energy management at small scales. It is shown that an appropriate choice of the flow velocity is crucial in achieving the self-sustained operation. Large gradients in temperature and species concentration are observed, despite the small scales of the system. The flow velocity plays a dual, competing role in flame stability. Low flow velocities reduce the heat generation, whereas high flow velocities reduce the convective time-scale. There is a narrow regime of flow velocities that allows self-sustained operation. When a low-power system is desired, highly insulating materials should be preferred, whereas a high-power system would favor highly conductive materials. Engineering maps are constructed, and design recommendations are finally made.

Published in World Journal of Applied Chemistry (Volume 2, Issue 3)
DOI 10.11648/j.wjac.20170203.13
Page(s) 85-95
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2017. Published by Science Publishing Group

Keywords

Catalytic Microreactors, Reactor Design, Combustion Characteristics, Flame Stability, Heat Transfer, Computational Fluid Dynamics Modeling

References
[1] A. C. Fernandez-Pello. Micropower generation using combustion: Issues and approaches. Proceedings of the Combustion Institute, Volume 29, Issue 1, 2002, Pages 883-899.
[2] N. S. Kaisare and D. G. Vlachos. A review on microcombustion: Fundamentals, devices and applications. Progress in Energy and Combustion Science, Volume 38, Issue 3, June 2012, Pages 321-359.
[3] D. C. Walther and J. Ahn. Advances and challenges in the development of power-generation systems at small scales. Progress in Energy and Combustion Science, Volume 37, Issue 5, 2011, Pages 583-610.
[4] Y. Ju and K. Maruta. Microscale combustion: Technology development and fundamental research. Progress in Energy and Combustion Science, Volume 37, Issue 6, 2011, Pages 669-715.
[5] S. K. Chou, W. M. Yang, K. J. Chua, J. Li, and K. L. Zhang. Development of micro power generators - A review. Applied Energy, Volume 88, Issue 1, 2011, Pages 1-16.
[6] V. Shirsat and A. K. Gupta. A review of progress in heat recirculating meso-scale combustors. Applied Energy, Volume 88, Issue 12, 2011, Pages 4294-4309.
[7] F. A. Robbins, H. Zhu, and G. S. Jackson. Transient modeling of combined catalytic combustion/CH4 steam reforming. Catalysis Today, Volume 83, Issues 1-4, 2003, Pages 141-156.
[8] M. Mundhwa and C. P. Thurgood. Numerical study of methane steam reforming and methane combustion over the segmented and continuously coated layers of catalysts in a plate reactor. Fuel Processing Technology, Volume 158, 2017, Pages 57-72.
[9] S. W. Jeon, W. J. Yoon, M. W. Jeong, and Y. Kim. Optimization of a counter-flow microchannel reactor using hydrogen assisted catalytic combustion for steam reforming of methane. International Journal of Hydrogen Energy, Volume 39, Issue 12, 2014, Pages 6470-6478.
[10] M. Zanfir and A. Gavriilidis. Catalytic combustion assisted methane steam reforming in a catalytic plate reactor. Chemical Engineering Science, Volume 58, Issue 17, 2003, Pages 3947-3960.
[11] Z. R. Ismagilov, O. Yu. Podyacheva, V. V. Pushkarev, N. A. Koryabkina, V. N. Antsiferov, Y. V. Danchenko, O. P. Solonenko, and H. Veringa. Development and study of metal foam heat-exchanging tubular reactor: Catalytic combustion of methane combined with methane steam reforming. Studies in Surface Science and Catalysis, Volume 130, 2000, Pages 2759-2764.
[12] C. Cao, N. Zhang, X. Chen, and Y. Cheng. A comparative study of Rh and Ni coated microchannel reactor for steam methane reforming using CFD with detailed chemistry. Chemical Engineering Science, Volume 137, 2015, Pages 276-286.
[13] V. R. Regatte and N. S. Kaisare. Hydrogen generation in spatially coupled cross-flow microreactors. Chemical Engineering Journal, Volumes 215-216, 2013, Pages 876-885.
[14] N. S. Kaisare, G. D. Stefanidis, and D. G. Vlachos. Millisecond production of hydrogen from alternative, high hydrogen density fuels in a cocurrent multifunctional microreactor. Industrial & Engineering Chemistry Research, Volumes 48, Issue 4, 2009, Pages 1749-1760.
[15] P. Aghalayam and D. G. Vlachos. Roles of thermal and radical quenching in emissions of wall-stabilized hydrogen flames. AIChE Journal, Volume 44, Issue 9, 1998, Pages 2025-2034.
[16] H. Nakamura and S. Hasegawa. Combustion and ignition characteristics of ammonia/air mixtures in a micro flow reactor with a controlled temperature profile. Proceedings of the Combustion Institute, Volume 36, Issue 3, 2017, Pages 4217-4226.
[17] J. Wan, A. Fan, H. Yao, and W. Liu. Experimental investigation and numerical analysis on the blow-off limits of premixed CH4/air flames in a mesoscale bluff-body combustor. Energy, Volume 113, 2016, Pages 193-203.
[18] J. Wan, A. Fan, Y. Liu, H. Yao, W. Liu, X. Gou, and D. Zhao. Experimental investigation and numerical analysis on flame stabilization of CH4/air mixture in a mesoscale channel with wall cavities. Combustion and Flame, Volume 162, Issue 4, 2015, Pages 1035-1045.
[19] D. G. Vlachos, L. D. Schmidt, and R. Aris. Ignition and extinction of flames near surfaces: Combustion of CH4 in air. AIChE Journal, Volume 40, Issue 6, 1994, Pages 1005-1017.
[20] D. G. Norton and D. G. Vlachos. Combustion characteristics and flame stability at the microscale: a CFD study of premixed methane/air mixtures. Chemical Engineering Science, Volume 58, Issue 21, 2003, Pages 4871-4882.
[21] P. Aghalayam, P.-A. Bui, and D. G. Vlachos. The role of radical wall quenching in flame stability and wall heat flux: hydrogen-air mixtures. Combustion Theory and Modelling, Volume 2, Issue 4, 1998, Pages 515-530.
[22] D. G. Norton and D. G. Vlachos. A CFD study of propane/air microflame stability. Combustion and Flame, Volume 138, Issues 1-2, 2004, Pages 97-107.
[23] D. G. Vlachos, L. D. Schmidt, and R. Aris. Ignition and extinction of flames near surfaces: Combustion of H2 in air. Combustion and Flame, Volume 95, Issue 3, 1993, Pages 313-335.
[24] N. S. Kaisare and D. G. Vlachos. Optimal reactor dimensions for homogeneous combustion in small channels. Catalysis Today, Volume 120, Issue 1, 2007, Pages 96-106.
[25] S. Raimondeau, D. Norton, D. G. Vlachos, and R. I. Masel. Modeling of high-temperature microburners. Proceedings of the Combustion Institute, Volume 29, Issue 1, 2002, Pages 901-907.
[26] J. Wan, A. Fan, and H. Yao. Effect of the length of a plate flame holder on flame blowout limit in a micro-combustor with preheating channels. Combustion and Flame, Volume 170, 2016, Pages 53-62.
[27] A. Fan, J. Wan, Y. Liu, B. Pi, H. Yao, and W. Liu. Effect of bluff body shape on the blow-off limit of hydrogen/air flame in a planar micro-combustor. Applied Thermal Engineering, Volume 62, Issue 1, 2014, Pages 13-19.
[28] K. Maruta, K. Takeda, J. Ahn, K. Borer, L. Sitzki, P. D. Ronney, and O. Deutschmann. Extinction limits of catalytic combustion in microchannels. Proceedings of the Combustion Institute, Volume 29, Issue 1, 2002, Pages 957-963.
[29] J. Ahn, C. Eastwood, L. Sitzki, and P. D. Ronney. Gas-phase and catalytic combustion in heat-recirculating burners. Proceedings of the Combustion Institute, Volume 30, Issue 2, 2005, Pages 2463-2472.
[30] R. Sui and J. Mantzaras. Combustion stability and hetero-/homogeneous chemistry interactions for fuel-lean hydrogen/air mixtures in platinum-coated microchannels. Combustion and Flame, Volume 173, 2016, Pages 370-386.
[31] C.-H. Leu, S.-C. King, J.-M. Huang, C.-C. Chen, S.-S. Tzeng, C.-I. Lee, W.-C. Chang, and C.-C. Yang. Visible images of the catalytic combustion of methanol in a micro-channel reactor. Chemical Engineering Journal, Volume 226, 2013, Pages 201-208.
[32] Y. Yan, W. Tang, L. Zhang, W. Pan, and L. Li. Thermal and chemical effects of hydrogen addition on catalytic micro-combustion of methane-air. International Journal of Hydrogen Energy, Volume 39, Issue 33, 2014, Pages 19204-19211.
[33] V. Balakotaiah, I. Alam, and D. H. West. Heat and mass transfer coefficients and bifurcation analysis of coupled homogeneous-catalytic reactions. Chemical Engineering Journal, Volume 321, 2017, Pages 207-221.
[34] S. A. Smyth and D. C. Kyritsis. Experimental determination of the structure of catalytic micro-combustion flows over small-scale flat plates for methane and propane fuel. Combustion and Flame, Volume 159, Issue 2, 2012, Pages 802-816.
[35] J. Badra, A. R. Masri, C. Zhou, and B. S. Haynes. An experimental and numerical study of surface chemical interactions in the combustion of propylene over platinum. Combustion and Flame, Volume 160, Issue 2, 2013, Pages 473-485.
[36] L. D. Pfefferle and W. C. Pfefferle. Catalysis in combustion. Catalysis Reviews: Science and Engineering, Volume 29, Issue 2-3, 1987, Pages 219-267.
[37] D. Ciuparu, M. R. Lyubovsky, E. Altman, L. D. Pfefferle, and A. Datye. Catalytic combustion of methane over palladium-based catalysts. Catalysis Reviews: Science and Engineering, Volume 44, Issue 4, 2002, Pages 593-649.
[38] G. Kolb and V. Hessel. Micro-structured reactors for gas phase reactions. Chemical Engineering Journal, Volume 98, Issues 1-2, 2004, Pages 1-38.
[39] L. Kiwi-Minsker and A. Renken. Microstructured reactors for catalytic reactions. Catalysis Today, Volume 110, Issues 1-2, 2005, Pages 2-14.
[40] A. C. Eckbreth. Laser Diagnostics for Combustion Temperature and Species, 2nd Edition, CRC Press, Boca Raton, United States, 1996.
[41] J. Jarosinski and B. Veyssiere. Combustion Phenomena: Selected Mechanisms of Flame Formation, Propagation and Extinction, CRC Press, Boca Raton, United States, 2017.
[42] R. J. Kee, G. Dixon-lewis, J. Warnatz, M. E. Coltrin, J. A. Miller, and H. K. Moffat. A Fortran computer code package for the evaluation of gas-phase, multicomponent transport properties, Report No. SAND86-8246B, Sandia National Laboratories, 1998.
[43] J. R. Howell, M. P. Menguc, and R. Siegel. Thermal Radiation Heat Transfer, 6th Edition, CRC Press, Boca Raton, United States, 2015.
[44] K. Stamnes, S.-C. Tsay, W. Wiscombe, and K. Jayaweera. Numerically stable algorithm for discrete-ordinate-method radiative transfer in multiple scattering and emitting layered media. Applied Optics, Volume 27, Issue 12, 1988, Pages 2502-2509.
[45] T. L. Bergman, A. S. Lavine, F. P. Incropera, and D. P. DeWitt. Fundamentals of Heat and Mass Transfer, 8th Edition, John Wiley & Sons, Inc., Hoboken, United States, 2017.
[46] O. Deutschmann, L. I. Maier, U. Riedel, A. H. Stroemman, and R. W. Dibble. Hydrogen assisted catalytic combustion of methane on platinum. Catalysis Today, Volume 59, Issues 1-2, 2000, Pages 141-150.
[47] U. Dogwiler, P. Benz, and J. Mantzaras. Two-dimensional modelling for catalytically stabilized combustion of a lean methane-air mixture with elementary homogeneous and heterogeneous chemical reactions. Combustion and Flame, Volume 116, Issues 1-2, 1999, Pages 243-258.
[48] K. J. Hughes, T. Turányi, A. R. Clague, M. J. Pilling. Development and testing of a comprehensive chemical mechanism for the oxidation of methane. International Journal of Chemical Kinetics, Volume 33, Issue 9, 2001, Pages 513-538.
[49] T. Turányi, L. Zalotai, S. Dóbé, T. Bérces. Effect of the uncertainty of kinetic and thermodynamic data on methane flame simulation results. Physical Chemistry Chemical Physics, Volume 4, Issue 12, 2002, Pages 2568-2578.
[50] R. J. Kee, F. M. Rupley, E. Meeks, and J. A. Miller. CHEMKIN-III: a Fortran chemical kinetics package for the analysis of gasphase chemical and plasma kinetics, Report No. SAND96-8216, Sandia National Laboratories, 1996.
[51] M. E. Coltrin, R. J. Kee, F. M. Rupley, and E. Meeks. SURFACE CHEMKIN-III: a Fortran package for analyzing heterogeneous chemical kinetics at a solid-surface-gas-phase interface, Report No. SAND96-8217, Sandia National Laboratories, 1996.
[52] R. B. Bird, W. E. Stewart, and E. N. Lightfoot. Transport Phenomena, Revised 2nd Edition, John Wiley & Sons, Inc., Hoboken, United States, 2007.
[53] S. V. Patankar and D. B. Spalding. A calculation procedure for heat, mass and momentum transfer in three-dimensional parabolic flows. International Journal of Heat and Mass Transfer, Volume 15, Issue 10, 1972, Pages 1787-1806.
[54] U. Dogwiler, J. Mantzaras, P. Benz, B. Kaeppeli, R. Bombach, and A. Arnold. Homogeneous ignition of methane-air mixtures over platinum: Comparison of measurements and detailed numerical predictions. Symposium (International) on Combustion, Volume 27, Issue 2, 1998, Pages 2275-2282.
[55] J. Daou and M. Matalon. Influence of conductive heat-losses on the propagation of premixed flames in channels. Combustion and Flame, Volume 128, Issue 4, 2002, Pages 321-339.
[56] P. Dagaut, J. C. Boettner, and M. Cathonnet. Methane oxidation: Experimental and kinetic modeling study. Combustion Science and Technology, Volume 77, Issue 1-3, 1991, Pages 127-148.
[57] G. P. Gauthier, G. M. G. Watson, and J. M. Bergthorson. Burning rates and temperatures of flames in excess-enthalpy burners: A numerical study of flame propagation in small heat-recirculating tubes. Combustion and Flame, Volume 161, Issue 9, 2014, Pages 2348-2360.
[58] G. P. Gauthier and J. M. Bergthorson. Effect of external heat loss on the propagation and quenching of flames in small heat-recirculating tubes. Combustion and Flame, Volume 173, 2016, Pages 27-38.
[59] P. G. Lignola and F. P. D. Maio. Some remarks on modeling CSTR combustion processes. Combustion and Flame, Volume 80, Issues 3-4, 1990, Pages 256-263.
[60] F. Sen, B. Shu, T. Kasper, J. Herzler, O. Welz, M. Fikri, B. Atakan, and C. Schulz. Shock-tube and plug-flow reactor study of the oxidation of fuel-rich CH4/O2 mixtures enhanced with additives. Combustion and Flame, Volume 169, 2016, Pages 307-320.
[61] C. M. Vagelopoulos and F. N. Egolfopoulos. Further considerations on the determination of laminar flame speeds with the counterflow twin-flame technique. Symposium (International) on Combustion, Volume 25, Issue 1, 1994, Pages 1341-1347.
[62] C. M. Vagelopoulos and F. N. Egolfopoulos. Direct experimental determination of laminar flame speeds. Symposium (International) on Combustion, Volume 27, Issue 1, 1998, Pages 513-519.
[63] K. K. Kuo. Principles of Combustion, 2nd Edition, John Wiley & Sons, Inc., Hoboken, United States, 2005.
[64] P. Clavin. Dynamic behavior of premixed flame fronts in laminar and turbulent flows. Progress in Energy and Combustion Science, Volume 11, Issue 1, 1985, Pages 1-59.
[65] V. Raghavan. Combustion Technology: Essentials of Flames and Burners, John Wiley & Sons, Inc., Hoboken, United States, 2016.
[66] C. K. Law and C. J. Sung. Structure, aerodynamics, and geometry of premixed flamelets. Progress in Energy and Combustion Science, Volume 26, Issues 4-6, 2000, Pages 459-505.
[67] S. R. Deshmukh and D. G. Vlachos. Effect of flow configuration on the operation of coupled combustor/reformer microdevices for hydrogen production. Chemical Engineering Science, Volume 60, Issue 21, 2005, Pages 5718-5728.
[68] Y. Yan, W. Huang, W. Tang, L. Zhang, L. Li, J. Ran, and Z. Yang. Numerical study on catalytic combustion and extinction characteristics of pre-mixed methane-air in micro flatbed channel under different parameters of operation and wall. Fuel, Volume 180, 2016, Pages 659-667.
Cite This Article
  • APA Style

    Junjie Chen, Deguang Xu. (2017). Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors. World Journal of Applied Chemistry, 2(3), 85-95. https://doi.org/10.11648/j.wjac.20170203.13

    Copy | Download

    ACS Style

    Junjie Chen; Deguang Xu. Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors. World J. Appl. Chem. 2017, 2(3), 85-95. doi: 10.11648/j.wjac.20170203.13

    Copy | Download

    AMA Style

    Junjie Chen, Deguang Xu. Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors. World J Appl Chem. 2017;2(3):85-95. doi: 10.11648/j.wjac.20170203.13

    Copy | Download

  • @article{10.11648/j.wjac.20170203.13,
      author = {Junjie Chen and Deguang Xu},
      title = {Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors},
      journal = {World Journal of Applied Chemistry},
      volume = {2},
      number = {3},
      pages = {85-95},
      doi = {10.11648/j.wjac.20170203.13},
      url = {https://doi.org/10.11648/j.wjac.20170203.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.wjac.20170203.13},
      abstract = {Combustion characteristics and stability of premixed methane-air mixtures in catalytic microreactors are studied numerically, using a two-dimensional computational fluid dynamics model with detailed chemistry and multicomponent transport. In order to understand how to design microreactors with enhanced stability and robustness, the reaction and transport of methane-air mixtures are studied, and the role of operating conditions is evaluated. The primary focus is on computational fluid dynamics as a means of understanding energy management at small scales. It is shown that an appropriate choice of the flow velocity is crucial in achieving the self-sustained operation. Large gradients in temperature and species concentration are observed, despite the small scales of the system. The flow velocity plays a dual, competing role in flame stability. Low flow velocities reduce the heat generation, whereas high flow velocities reduce the convective time-scale. There is a narrow regime of flow velocities that allows self-sustained operation. When a low-power system is desired, highly insulating materials should be preferred, whereas a high-power system would favor highly conductive materials. Engineering maps are constructed, and design recommendations are finally made.},
     year = {2017}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Combustion Characteristics and Stability of Methane-Air Mixtures in Catalytic Microreactors
    AU  - Junjie Chen
    AU  - Deguang Xu
    Y1  - 2017/08/22
    PY  - 2017
    N1  - https://doi.org/10.11648/j.wjac.20170203.13
    DO  - 10.11648/j.wjac.20170203.13
    T2  - World Journal of Applied Chemistry
    JF  - World Journal of Applied Chemistry
    JO  - World Journal of Applied Chemistry
    SP  - 85
    EP  - 95
    PB  - Science Publishing Group
    SN  - 2637-5982
    UR  - https://doi.org/10.11648/j.wjac.20170203.13
    AB  - Combustion characteristics and stability of premixed methane-air mixtures in catalytic microreactors are studied numerically, using a two-dimensional computational fluid dynamics model with detailed chemistry and multicomponent transport. In order to understand how to design microreactors with enhanced stability and robustness, the reaction and transport of methane-air mixtures are studied, and the role of operating conditions is evaluated. The primary focus is on computational fluid dynamics as a means of understanding energy management at small scales. It is shown that an appropriate choice of the flow velocity is crucial in achieving the self-sustained operation. Large gradients in temperature and species concentration are observed, despite the small scales of the system. The flow velocity plays a dual, competing role in flame stability. Low flow velocities reduce the heat generation, whereas high flow velocities reduce the convective time-scale. There is a narrow regime of flow velocities that allows self-sustained operation. When a low-power system is desired, highly insulating materials should be preferred, whereas a high-power system would favor highly conductive materials. Engineering maps are constructed, and design recommendations are finally made.
    VL  - 2
    IS  - 3
    ER  - 

    Copy | Download

Author Information
  • Department of Energy and Power Engineering, School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, China

  • Department of Energy and Power Engineering, School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, China

  • Sections